Item Description
Product Description
Product Description
-F Collection Parallel Shaft Helical gearbox
Solution Characteristics
1. Modular style, compact framework. Additional-slender parallel shaft helical gearmotors are the best solution when room is limited
two. F sequence parallel shaft helical gearmotors are typically employed in conveyors and supplies processing applications
three. Multi-phase (2 or 3 phases) equipment models for lower output speed
4. Hollow output shaft with keyed connection, shrink disk, splined hollow shaft, or torque arm
five. Can be mixed with other varieties of gearboxes (This sort of as R Collection, UDL Sequence)
six. Optional mounting options (foot-mounted, flange-mounted, shaft-mounted)
Merchandise Parameters
Designs | Output Shaft Dia. | Input Shaft Dia. | Electrical power(kW) | Ratio | Max. Torque(Nm) | |
Reliable Shaft | Hollow Shaft | |||||
F38 | 25mm | 30mm | 16mm | .18~3. | three.eighty one~128.51 | two hundred |
F48 | 30mm | 35mm | 16mm | .18~3. | 5.06~189.39 | four hundred |
F58 | 35mm | 40mm | 19mm | .eighteen~5.5 | 5.eighteen~199.70 | 600 |
F68 | 40mm | 40mm | 19mm | .18~5.five | four.21~228.ninety nine | 820 |
F78 | 50mm | 50mm | 24mm | .37~11 | four.30~281.71 | 1500 |
F88 | 60mm | 60mm | 28mm | .seventy five~22 | 4.twenty~271.92 | 3000 |
F98 | 70mm | 70mm | 38mm | one.1~thirty | 4.sixty eight~276.sixty four | 4300 |
F108 | 90mm | 90mm | 42mm | two.2~45 | six.twenty~255.25 | 7840 |
F128 | 110mm | 100mm | 55mm | 7.5~ninety | 4.sixty three~172.33 | 12000 |
F158 | 120mm | 120mm | 70mm | eleven~two hundred | 12.07~270.18 | 18000 |
Resources Data Sheet
Housing substance |
Grey Solid iron |
Housing hardness |
HBS163~255 |
Equipment substance |
20CrMnTi alloy metal |
Surface area hardness of gears |
HRC58°~62 ° |
Gear main hardness |
HRC33~48 |
Enter / Output shaft material |
40Cr alloy metal |
Input / Output shaft hardness |
HRC32~36 |
Machining precision of gears |
precise grinding, 6~5 Quality |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat remedy |
tempering, cementiting, quenching, normalizing, etc. |
Effectiveness |
ninety four%~ninety six% (relies upon on the transmission stage) |
Sounds (MAX) |
60~68dB |
Temp. increase (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Model of bearings |
China best model bearing, HRB/LYC/ZWZ/C&U. Or other makes asked for, SKF, FAG, INA, NSK. |
Brand of oil seal |
NAK — ZheJiang or other makes requested |
Thorough Pictures
Our process of production
Our merchandise line
Organization Profile
Organization Profile
Bode was established in 2007, which is located in HangZhou metropolis, ZHangZhoug province. As 1 skilled company and exporter, we have much more than seventeen years’ encounter in R & D of worm reducer, equipment reducer, gearbox , AC motor and relative spare elements. We have manufacturing unit with innovative manufacturing and examination products, the sturdy advancement of crew and making potential offer you our buyers with substantial high quality items. Our goods broadly served to different industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, medicine, wood and so forth. Major marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to request us any inquiries, great offer always for you for extended expression enterprise.
FAQ
Q1: Are you trading organization or maker?
A: We are manufacturing facility.
Q2: What sorts of gearbox can you create for us?
A: Main items of our organization: R, S, K, F sequence helical-tooth reducer, RV collection worm gear reducer,H Series Parallel Shaft Helical Reduction Equipment Box
Q3: Can you make as for every custom drawing?
A: Sure, we offer you customized services for clients.
Q4: Can we purchase 1 laptop of every merchandise for good quality testing?
A: Of course, we are happy to accept demo order for high quality tests.
Q5: What data shall we give just before putting a acquire get?
A: a) Sort of the gearbox, ratio, input and output type, enter flange, mounting situation, and motor informationetc.
b) Housing shade.
c) Purchase quantity.
d) Other special demands.
Q6: How lengthy is your supply time?
A: Normally it is 5-10 days if the merchandise are in inventory. or it is 15-20 times if the products are not in stock.
Q7: What is your phrases of payment ?
A: 30% Advance payment by T/T soon after signing the deal.70% before shipping
Pricey clients, If you are fascinated in our merchandise, welcome to get in touch with with us.
Our team will do our greatest to meet your need 🙂
US $50 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) | |
Solid Shaft | Hollow Shaft | |||||
F38 | 25mm | 30mm | 16mm | 0.18~3.0 | 3.81~128.51 | 200 |
F48 | 30mm | 35mm | 16mm | 0.18~3.0 | 5.06~189.39 | 400 |
F58 | 35mm | 40mm | 19mm | 0.18~5.5 | 5.18~199.70 | 600 |
F68 | 40mm | 40mm | 19mm | 0.18~5.5 | 4.21~228.99 | 820 |
F78 | 50mm | 50mm | 24mm | 0.37~11 | 4.30~281.71 | 1500 |
F88 | 60mm | 60mm | 28mm | 0.75~22 | 4.20~271.92 | 3000 |
F98 | 70mm | 70mm | 38mm | 1.1~30 | 4.68~276.64 | 4300 |
F108 | 90mm | 90mm | 42mm | 2.2~45 | 6.20~255.25 | 7840 |
F128 | 110mm | 100mm | 55mm | 7.5~90 | 4.63~172.33 | 12000 |
F158 | 120mm | 120mm | 70mm | 11~200 | 12.07~270.18 | 18000 |
###
Housing material |
Grey Cast iron
|
Housing hardness |
HBS163~255
|
Gear material |
20CrMnTi alloy steel
|
Surface hardness of gears |
HRC58°~62 °
|
Gear core hardness |
HRC33~48
|
Input / Output shaft material |
40Cr alloy steel
|
Input / Output shaft hardness |
HRC32~36
|
Machining precision of gears |
accurate grinding, 6~5 Grade
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460
|
Heat treatment |
tempering, cementiting, quenching, normalizing, etc.
|
Efficiency |
94%~96% (depends on the transmission stage)
|
Noise (MAX) |
60~68dB
|
Temp. rise (MAX) |
40°C
|
Temp. rise (Oil)(MAX) |
50°C
|
Vibration |
≤20µm
|
Backlash |
≤20Arcmin
|
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
Brand of oil seal |
NAK — Taiwan or other brands requested
|
US $50 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) | |
Solid Shaft | Hollow Shaft | |||||
F38 | 25mm | 30mm | 16mm | 0.18~3.0 | 3.81~128.51 | 200 |
F48 | 30mm | 35mm | 16mm | 0.18~3.0 | 5.06~189.39 | 400 |
F58 | 35mm | 40mm | 19mm | 0.18~5.5 | 5.18~199.70 | 600 |
F68 | 40mm | 40mm | 19mm | 0.18~5.5 | 4.21~228.99 | 820 |
F78 | 50mm | 50mm | 24mm | 0.37~11 | 4.30~281.71 | 1500 |
F88 | 60mm | 60mm | 28mm | 0.75~22 | 4.20~271.92 | 3000 |
F98 | 70mm | 70mm | 38mm | 1.1~30 | 4.68~276.64 | 4300 |
F108 | 90mm | 90mm | 42mm | 2.2~45 | 6.20~255.25 | 7840 |
F128 | 110mm | 100mm | 55mm | 7.5~90 | 4.63~172.33 | 12000 |
F158 | 120mm | 120mm | 70mm | 11~200 | 12.07~270.18 | 18000 |
###
Housing material |
Grey Cast iron
|
Housing hardness |
HBS163~255
|
Gear material |
20CrMnTi alloy steel
|
Surface hardness of gears |
HRC58°~62 °
|
Gear core hardness |
HRC33~48
|
Input / Output shaft material |
40Cr alloy steel
|
Input / Output shaft hardness |
HRC32~36
|
Machining precision of gears |
accurate grinding, 6~5 Grade
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460
|
Heat treatment |
tempering, cementiting, quenching, normalizing, etc.
|
Efficiency |
94%~96% (depends on the transmission stage)
|
Noise (MAX) |
60~68dB
|
Temp. rise (MAX) |
40°C
|
Temp. rise (Oil)(MAX) |
50°C
|
Vibration |
≤20µm
|
Backlash |
≤20Arcmin
|
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
Brand of oil seal |
NAK — Taiwan or other brands requested
|
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by czh 2023-01-01