Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
070 090 115 155 205 235
Rated output torque T2n N.m 1 3 55 130 208 342 588 1140
4 50 140 290 542 1050 1700
5 60 160 330 650 1200 2000
7 35 140 300 550 1100 1800
8 35 120 260 500 1000 1600
10 23 48 140 370 520 1220
2 12 55 130 208 342 588 1140
15 55 130 208 342 588 1140
20 50 140 290 542 1050 1700
25 60 160 330 650 1200 2000
28 60 160 330 650 1200 2000
30 60 160 330 650 1200 2000
35 60 160 330 650 1200 2000
40 60 160 330 650 1200 2000
50 60 160 330 650 1200 2000
70 35 140 310 550 1100 1800
100 23 48 140 370 520 1220
3 120 60 160 330 650 1200 2000
150 60 160 330 650 1200 2000
200 60 160 330 650 1200 2000
250 60 160 330 650 1200 2000
280 60 160 330 650 1200 2000
350 60 160 330 650 1200 2000
400 60 160 330 650 1200 2000
500 60 160 330 650 1200 2000
700 35 140 310 550 1100 1800
1000 23 48 140 370 520 1220
Maximum output torque T2b N.m 1,2,3 3~1000 3Times of Rated Output Torque
Rated input speed N1n rpm 1,2,3 3~1000 5000 3000 3000 3000 3000 2000
Maximum input speed N1b rpm 1,2,3 3~1000 10000 6000 6000 6000 6000 4000
Ultra Precision Backlash PS arcmin 1 3~10 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
arcmin 2 12~100 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 3 120~1000 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
High Precision Backlash P0 arcmin 1 3~10 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 2 12~100 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 3 120~1000 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Precision Backlash P1 arcmin 1 3~10 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 2 12~100 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 3 12~1000 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9
Standard Backlash P2 arcmin 1 3~10 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 2 12~100 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
arcmin 3 120~1000 ≤11 ≤11 ≤11 ≤11 ≤11 ≤11
Torsional Rigidity Nm/arcmin 1,2,3 3~1000 3.5 10.5 20 39 115 180
Allowable radial force F2rb2 N 1,2,3 3~1000 1100 2200 5571 7610 10900 24000
Allowable axial force F2ab2 N 1,2,3 3~1000 630 1230 2550 3780 5875 11200
Moment of Inertia J1 kg.cm2 1 3~10 0.2 1.2 2 7.2 25 65
  2 12~100 0.08 0.18 0.7 1.7 7.9 14
  3 120~1000 0.03 0.01 0.04 0.09 0.21 0.82
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 97%
2 12~100 94%
3 120~1000 91%
Noise Level dB 1,2,3 3~1000 ≤58 ≤60 ≤63 ≤65 ≤67 ≤70
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 1.3 3.7 7.8 14.5 29 48
2 12~100 1.9 4.1 9 17.5 33 60
3 120~1000 2.3 4.8 12 22 37 72

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

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Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Customization:
Available

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Customized Request

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

  • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
  • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

  • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
  • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
  • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
  • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
  • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
  • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
  • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
  • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
  • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
  • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
  • Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China manufacturer Custom-Engineered High Precision Planetary Gearbox for Telescope Mounts   comer gearbox	China manufacturer Custom-Engineered High Precision Planetary Gearbox for Telescope Mounts   comer gearbox
editor by CX 2024-03-12